Our Solutions
Welding and Automation
Our welding precision for your efficiency.
At DAIHEN Smart Solutions Europe, welding excellence is the foundation of every automation concept we design. Drawing on decades of welding expertise and advanced automation engineering, we create intelligent, high-precision production systems – robust, scalable, and ready for tomorrow’s demands.
What solutions do we offer?
Whether manual or automated welding, our solutions are built around your specific welding requirements – from arc stability and heat management to filler control and seamless tracking. This ensures not only process safety but measurable improvements in weld quality and efficiency.
Even if you are considering the mechanising long weld seams, installing robotic cells for high-volume production or integrating digital process monitoring, DAIHEN Smart Solutions Europe can offer you proven, tried-and-tested system to take your production to the next level.
Our solutions in the field of welding and automation include:
- Robotics and components
- Collaborative solutions
- Digital services and Industry 4.0
- Manual welding solutions
Special Demands?
Take the next step in your production.
Do you require customised automation solutions involving complex fixtures?
We support you throughout the process, from initial idea to final commissioning, providing everything you need from a single source. If you wish, we plan highly complex, interlinked systems comprising several interlocking processes and hand them over to you ready for immediate use.
Best Practice.
Discover real Smart solutions.
Our subsidiaries bring a wealth of experience to the table – and every successfully completed project strengthens our ability to rethink production. We combine the best of our portfolio to create solutions that deliver real progress, whether it's components, modern welding systems, collaborative robotics, welding cells or complete automation solutions.
See how this works in practice and discover our use cases.
Your benefits
working with Daihen Smart Solutions Europe
Higher Welding Quality
- Optimised process parameters, precise torch guidance, and stable arc characteristics reduce spatter, porosity, and rework.
Greater Productivity
- Automation ensures uniform cycle times, faster deposition rates, and improved utilization of skilled staff.
Reliable Integration
- Our solutions are built for industrial robustness and seamless connectivity to your existing control systems and production IT.
Accelerated Effectiveness
- Our systems make automation accessible, enabling quick setup, minimal downtime, and a seamless shift from manual to automated welding.
Overview
of Our Welding Expertise
With a clear focus on weld quality, process stability, and practical usability, we combine proven welding know-how with forward-thinking automation:
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Proven process competence in MIG/MAG and TIG welding for both manual applications and fully automated systems.
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Seamless integration of robotics, positioners, and seam-tracking technologies to achieve stable, repeatable weld results.
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Modular cobot and cell concepts, as well as full line integrations, scalable from small-batch production to high-volume manufacturing.
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Intuitive operation that empowers welders through photo-based teaching, guided parameter adjustment, and user-friendly interfaces.
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In-house parameter optimization and test welding to ensure full process readiness before delivery.
TAKE A CLOSER LOOK...
Whether manual, collaborative, or fully robotic, our solutions are built to support people, enhance productivity, and prepare your production for what comes next.
Explore the 4 key areas of our expertise:
#1
DAIHEN Smart Solutions Europe provides advanced robotic systems and high-quality components designed to optimise production workflows and ensure consistent, reliable performance. Our portfolio includes industrial robots, power sources, positioning equipment, and sensor and safety technology.
All solutions are engineered for precise operation and seamless integration, supporting both the expansion of existing systems and the development of fully automated production lines.
our Expertise in Robotics & Components
- High-precision industrial robots for welding, handling, assembly, and inspection.
- Broad component range including positioners, power sources, safety components, and smart sensors.
- Scalable automation modules and modular cell concepts suitable from small-batch environments to fully automated production systems.
Your benefits
Precision Robotics
- Consistent accuracy for improved product quality.
- Higher productivity and stable process speeds.
- Reduced scrap and rework through repeatable and reliable robot performance.
High-Performance Components
- Long-lasting stability supported by robust component design.
- Flexible integration into existing production systems.
- Enhanced process control enabled by modern sensing and control technologies.
Integrated System Solutions
- Centralised coordination for fully integrated automation solutions.
- Shortened implementation timelines through harmonised engineering
- Increased overall efficiency through optimally aligned system components.
#2
Collaborative Solutions
Collaborative welding is the easiest way to bring automation into your production. Our Cobot solutions are designed for safe and intuitive operation, so you can start to automate your welding with minimal training or robotics know-how beforehand.
No complex programming, no additional safety cages – just a smart system that works alongside your welders and helps your company increase productivity and combat labor shortage.
our Expertise in Cobot Welding
- Extensive experience thanks to Lorch as the European market leader in cobot welding.
- Delivering complete solutions that combine cutting-edge welding technology with user-friendly software.
- Providing quick setup designed for companies of all shapes and sizes.
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We help overcome skills gaps and productivity issues by delivering value-focused solutions with a quick return on investment.
Your benefits
Automation for everyone
- Affordable and accessible – with productivity increases even for high mix and low volume applications.
Intuitive Operation
- Easy-to-use software ensures your team feels confident from day one.
Flexible Integration
- Fits seamlessly into existing processes without major changes.
Future Ready Technology
- Scalable solutions that grow with your needs.
Skill gap solution
- Reduce dependency on scarce welding specialists and upgrade your existing team.
#3
Digital Services and Industry 4.0
DAIHEN Smart Solutions Europe develops digital technologies that meet the requirements of modern Industry 4.0 environments and support companies in sustainably improving quality, transparency, and efficiency.
Our software solutions automate the documentation and analysis of welding processes, handling tasks and machine or robot conditions.
Combined with CAD-based offline programming, this results in a powerful integrated solution that enables precise simulation, planning, and optimisation of complex production processes.
our expertise in digital process optimisation
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Intelligent software tools for quality assurance, process monitoring, and data analysis.
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Automated documentation of welding parameters, process data, and system conditions.
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CAD-based offline programming enables the efficient planning, simulation and optimisation of robotic applications.
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Seamless integration into existing production environments – from single cells to full smart factories.
Your benefits
Maximum Process Reliability & Quality Transparency
- Complete acquisition and evaluation of all relevant process data.
- Early error detection and reduced downtime.
- Verifiable quality assurance for auditable production processes.
Increased Efficiency Through Digital Workflows
- Faster commissioning enabled by offline programming and digital simulation.
- Optimised cycle times through data-driven decision-making.
- Reduced effort for manual documentation or process tracking.
Future-Proof Production for Industry 4.0
- Scalable software solutions that grow with evolving production needs.
- Compatibility with modern automation, analysis, and IoT systems.
- A robust foundation for end-to-end digitalization – from planning to live monitoring.
#4
Manual Welding Solutions
Not every application in every industry can be economically automated. Manual arc welding is a core competency of our group, and we offer a comprehensive portfolio of welding equipment, torch technology, accessories, and digital assistance functions tailored to a variety of materials, applications, and industries.
Thanks to our many years of experience, practical development and innovative technology, our welding solutions provide welders with noticeable support in the form of stable arcs, reproducible results and intuitive operating concepts. This makes manual welding an efficient, economical and future-proof solution in demanding production environments.
our Expertise in manual Welding
- Integrated system expertise: We offer comprehensive solutions for MIG/MAG, TIG and electrode welding, ranging from power sources and torch systems to intelligent process control.
- Technological depth and process reliability: Our many years of experience in arc and welding technology enable us to deliver stable, reproducible welding processes of a consistently high quality.
- Practical development: Solutions are created based on real industrial requirements, focusing on usability, reliability, and long-term investment security.
Your benefits
Increased productivity through maximum efficiency
- Sophisticated welding processes with optimised arc characteristics, reliable parameters and proven technologies reduce rework and ensure consistent seam quality.
Investment security and future-proofing
- Scalable and robust welding equipment for every application – from flexible workshop use to industrial series production.
- Individually configurable welding solutions for industrial production environments.
Real customer needs as the basis for new developments
- Continuous innovations from our own research and development department, resulting from close cooperation with customers and users, ensure that new solutions are precisely tailored to real market needs.
Shortened training times and increased process reliability
- Well-designed, ergonomic torch systems and clearly structured, intuitive user interfaces reduce users' workload.
Future-proof technology platforms
- The combination of manual welding expertise and technological vision creates the basis for tomorrow's hybrid and automated manufacturing strategies.
Contact us
Unlock your next level.
Custom Smart Industry Solutions
– Our network for your challenge.
DAIHEN Smart Solutions Europe develops custom industrial solutions that are tailored to the specific requirements of each production environment. Our approach is based on working collaboratively and at eye level with our customers to ensure that every solution reflects real operational needs.
By combining the capabilities of the group's companies, we are able to design systems that integrate robotics, software, and quality assurance technologies into cohesive, application-oriented concepts.
With interoperable components, CAD-based offline programming, and digital tools for process monitoring, we create customer-specific solutions that support efficient planning, stable production processes, and transparent quality control.
our Expertise in Custom Automation & Integration
- Development of tailored system concepts based on customer workflows and production targets.
- Integration of process and quality monitoring into existing production environments.
- Broad service partner network for installation, maintenance, and on-site support.
Your benefits of Custom Solutions
Application-Oriented System Design
- Solutions that are technically aligned with the customer’s existing processes.
- Reduced adaptation effort during implementation.
- Higher suitability and reliability for the intended use.
Flexible and Scalable Concepts
- Systems that can be expanded or adapted in line with future requirements.
- Modular architecture for step-by-step integration.
- Long-term stability and investment protection.
Reliable Support Through Service Partners
- Comprehensive assistance from DAIHEN Smart Solutions Europe and certified service partners.
- Local availability for quicker response times and on-site support.
- Long-term operational stability due to consistent maintenance and service structures.
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Ready for a tailor-made solution?
Connect with an automation expert and let's talk about your specific production challenge.
Case Studies
Different industries, different challenges – our approach remains the same: we focus on the problem. Together with our customers, we develop tailor-made solutions that work. Our case studies show how consistent problem solving leads to sustainable results and satisfied customers.
Automotive and E-Mobility
Metalworking And General Fabrication
Industrial Machinery and Heavy Equipment
Yellow Goods, Trailers and Commercial Vehicles
Food and Agriculture
Contact us