Case Study: Security Systems Manufacturing (Sliding Gates)
Advanced Robotic Welding System Delivers Precision and Efficiency
Customized 40-meter robotic automation system ensures high-quality welding of massive aluminum and steel gates.
Zabag Security Engineering partnered with OTC DAIHEN EUROPE to develop a bespoke robotic welding system for manufacturing large sliding gates up to 18 meters long.
Featuring three robots and intelligent sensors, the automated solution handles aluminum and steel components with high precision and flexibility, significantly improving production efficiency and weld quality. This project highlights DAIHEN’s expertise in creating tailored automation solutions for complex industrial challenges.
Zabag Security Engineering GmbH
Security systems manufacturing (large gates and access control)
Welding large, free-standing sliding gates with varying materials and dimensions required a flexible, automated system to ensure consistent high quality despite size and material variability.
A custom 40-meter robotic welding system with
- three OTC robots (one handling robot and two long-arm welding robots),
- automated material handling,
- intelligent sensors for real-time process control,
- and a user-friendly machine control interface for parameter adjustment.
- Production capacity doubled consistent, high-quality welds across varying gate sizes and materials.
- Automated handling and welding improved manufacturing efficiency and reduced production time.
- Successful integration of intelligent sensors ensured smooth compensation for material tolerances.
By leveraging advanced robot-based laser welding technology, RATIONAL achieved scalable, efficient production capable of meeting growing market demands without compromising on quality.
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